Hydraulic Steering Units


Model 101 Hydraulic Steering Control Units(SUC)


Hydraulic Steering Unit 10 series is widely used in the steering control system of different kinds of engineering vehicles, such as the steering system of many kinds of industrial and agricultural mobile machinery forklift, loader, road roller, tractor, combine harvester, and the ship helm etc. The steering unit can control the steering cylinder with bigger resistance force by inputting minor force; It’s easier, flexible and reliable; The integral check valve can prevent the system pressure oil from anti-vibration, and prevent from “hit-hand” during the steering operation; Integral pressure control valve can control the operation pressure and the shock pressure of the steering system.

Characteristic Features:
102 series SUC, which inherit the basic functionof steering system not froom besign structure but also on principle, have all the following valvefunctions incorporated with the housing of SUC:
     Check valve inlet-port
     Relief valve
     Dual shockproof valve
     Dual suction valve
This series SUC are not integrated with Blocks asusual, convenient operating. But comparing with 101 series, SCU 102-1,2,3 series have the same dimension as BZZ series on flange and ports, but different connection compared with 101 series.

Order Code:

102
囗囗囗
①: 102 Series Hydraulic Steering Control Units(without integrated valve);
②: Function Code;
③: Displacement;
④: Ports Code.

Function Code:

102-1
Open Center Non-Reaction

102-2
Open Center Reaction

102-3
Closed Center Non-Reaction

Main Specifications:

Parameters

Type 102-*-***-*

Function Code

1,2,3

1,3

Displacement(mL/r)

50

63

80

100

125

160

200

250

280

315

400

Rated flow (L/min)

5

6

8

10

12.5

16

20

25

28

32

40

Max. input pressure (MPa)

17.5

Max. cont. back pressure (MPa)

2.5

Weight (kg)

5.94

6.0

6.08

6.18

6.3

6.5

6.7

6.9

7.1

7.29

7.79

Dimension L (mm)

140

142

144

146

149

154

159

165

170

175

185

Mounting Data:

Port threads::

CodePorts P,T,A,BColumn Mounting CValve Mounting V
AM20×1.5
M10
M12
BM20×1.5 O-ring
CM18×1.5
DM18×1.5 O-ring
EG1/2
M10×1
UG1/2 O-ring
GM22×1.5
M12
QM22×1.5 O-ring 
M3/4-16UNF O-ring 
F
3/8-16 UNC
3/8-24 UNF
I
M10
M10
N
M10×1.25


Model TLF1 Coaxial Flow Amplifying Steering Units

Performance Brief:
Model TLF coaxial flow amplifying steering unit is a load sensing steering control element as well as BZZ5 load sensing steering unit. Under load sensing steering system, the unit can instead of load sensing steering unit in same displacement. But as a steering control unit, steering displacement of model TLF will be changeable with input speed of steering wheel.

There are three cases between effectivedisplacement of steering unit and speed of steering wheel as following:
     Effective displacement is the same volume of metereddisplacement at the low speed (range is less than 10rpm);
     Effective displacement is the more and the more with speed atthe medium speed (range is between 10 rpm and 40 rpm);
     Effective displacement is basic on constant volume at the highspeed (range is more than 40 rpm).

It was used in the area of industry applications of articulated vehicles, which supplies unique advantages on such steering performance. Typical applications are Loader, Graders, Haulers, Tractors as well as the small-size vehicles. While the vehicles are being driven on the road, a small input speed of the steering wheel will not overcorrect steering. While increasing input speed will produce the additional volume of steering flow, the vehicles will be required to change the direction quickly.

Model TLF1 coaxial flow amplifying steering unit is a hydrostatic steering unit with flow amplifying ability. It can be supplied by various flow suppliers, and composed various load sensing hydraulic steering systems with priority valves, crossover anticavitation relief valves and other elements, which have light operation, sensitive and smooth features, and used in large and medium loaders, bulldozers, tractors, architectural machinery, engineering machinery, lifting machinery and other off-the-highway vehicles as well as hydraulic rudder of ship. It also provides the following features:
     Compact volume and light weight
     Good adjusting characteristic and small pressure loss
     Convenient mounting and reasonable price
Instead of load sensing steering unit in same displacement without changing construction and exchangingother elements.

Order Code:

TLF
E
①: Coaxial flow amplifying steering units;
②: 1: Intergrating combinatory valve block on the port face of steering;
③: Pressure grade 16MPa;
④: Displacement;
⑤: Mounting type:
     B: SAE involute spline connection;
     C: Short ringed boss, cross-block connection;
⑥: LS ports code;
⑦: Code for other requirements.

Function Code:

TLF

Main Specifications:

Type

Displacement
(mL/r)

Max. speed
(rpm)

Max. input pressure
(MPa)

Max. cont. back pressure
(MPa)

Power steering torque
(N·m)

Length

TLF1–E1000

1000

60

16

1.6

≤5

199.5

TLF1–E1250

1250

212.5

Mounting Data:

LS Port Code:

Ports Code

Port LS

omit

M12×1.5

1

M12×1.5 O-ring

3

G1/4

5

7/16-20UNF O-ring

6

G1/4 O-ring



Model BZZ1/BZZ2/BZZ3 Hydraulic Steering Control Units (SCU)


BZZ series hydraulic steering unit is consisted of one pair of rotary valve and one pair of gerotor. Via the steering column, the steering unit links the steering wheel, when the steering wheel rotates, the oil flows out of the supply pump of the steering system , through the rotary valve and the gerotor , to the cylinder’s port left or right ( depend upon the rotation direction). The gerotor supplies the oil to the steering cylinder in proportion to the angular rotation of the steering wheel. If the oil flow out of the supply pump of the steering system is too small, the steering unit can work as the manual pump.

Characteristic Features:
SCU can be used in the area of steering of vehicle and hydraulic rudder of ships where the operator can use it to control power steering force with light operating force. It is safety, reliable and smooth in the function and operation.
Model BZZ1/BZZ2/BZZ3 offer the following advantages:
     Eliminate linkage-reduce cost, provide flexibility in design
     Provide operator comfortable
     Automatically reverts to emergency manual pump in case of engine failure
     Provide continuous unlimited control circuits and meter sizes
Can work with many kinds of power steering pumps or fluid supply systems.

Order Code:

BZZ
E
①: Cycloid Rotary Valve Hydraulic Steering Units;
②: Function Code:
      1:Open center non-reaction
      2:Open center reaction
      3:Closed center non-reaction
      5:Load sensing
③: Pressure grade 16MPa;
④: Displacement;
⑤: Mounting Data:
      A:Long spigot, cross-block mounting
      B:SAE involute spline mounting
      C:Short spigot, cross-block mounting;
⑥: Code for special characteristics;
⑦: Ports Code;
⑧: Code for other requirements.

Function Code:

BZZ1
Open Center Non-Reaction

BZZ2
Open Center Reaction

BZZ3
Closed Center Non-Reaction

Main Specifications:

TypeDisplacement
(mL/ r)
Flow
(L/min)
Max.input
pressure (MPa)
Max. cont. back
pressure (MPa)
Weight
(kg)
BZZ囗 –E50 *504162.54.72
BZZ囗 –E63 *6354.85
BZZ囗 –E80 *8065
BZZ囗 –E100 *1007.55.27
BZZ囗 –E125 *1259.55.43
BZZ囗 –E160 *160125.75
BZZ囗 –E200 *200156.08
BZZ囗 –E250 *250196.48
BZZ囗 –E280 *280216.78
BZZ囗 –E315 *315247.13
BZZ囗 –E400 *400307.78
BZZ囗 –E500 *500388.67
BZZ囗 –E630 *630489.72
BZZ囗 –E800 *8006011.18
BZZ囗 –E1000 *10007512.8
Note 1: 囗 represents Function Code, BZZ2 can be chosen for SCU with the displacement of 50-200mL/r. BZZ1 or BZZ3 can be chosen for SCU with the displacement of 50-1000mL/r.
Note 2: "Flow" that we suggest to use is the flow of 1.25 times as much as that at the steering wheel's rotation speed of 60 r/min. If the design of the system can't meet the requirements, the flow is allowed to be adjusted a little bit.

Mounting Data:


Note 1: Above is for Short ringed boss connection dimension. When dimension is 18, 25, 30.5, instead of 9,16,19.5 Long ringed boss connection is available for reference above.
Note 2: please check below for the port code.

Characteristic Code:

CodeDefinitionRemark
(omit)Common TypeFit various steering system, e.g. tractor, loader, and road roller, etc. mainly used in china.
DInput torque:
1.6N·m~2.4 N·m
fit steering system of vehicles that driving on flat road, such as forklift.
CInput torque:
≤1.6N·m
Codes for the requirement of other performance characteristics (should be confirmed in an agreement)e.g. manual steering, lower terminal steering feeling, noise and back-to-the-neutral-position function etc., or comprehensive requirement.

Port threads::

CodePorts P,T,A,BColumn Mounting CValve Mounting V
(omit)M20×1.5M10M12
AM18×1.5M10M12
BG1/2M10M10×1
C3/4-16UNF O-ring3/8-16UNC3/8-24UNF
DM20×1.5 O-ringM10M12
EM18×1.5 O-ringM10M12
GM22×1.5M10M12
QM22×1.5 O-ringM10M12
UG1/2 O-ringM10M10×1
M3/4-16UNF O-ringM10M12
I3/4-16UNF O-ringM10M10
N3/4-16UNF O-ringM10×1.25M10
RP,T:M22×1.5M10M12
A,B:M18×1.5
SP,T:M22×1.5 O-ringM10M12
A,B:M18×1.5 O-ring
Other requirements:
Mainly refers to the appearance, paint color etc. specified by agreement; the code will be listed in the agreement.

Note 1: Ports P,T,A,B Depth : 14 mm; Column Mounting C & V Depth: 16 mm.


Model BZZ5 Hydraulic Steering Control Units (SCU)

BZZ series hydraulic steering unit is consisted of one pair of rotary valve and one pair of gerotor. Via the steering column, the steering unit links the steering wheel, when the steering wheel rotates, the oil flows out of the supply pump of the steering system , through the rotary valve and the gerotor , to the cylinder's port left or right ( depend upon the rotation direction). The gerotor supplies the oil to the steering cylinder in proportion to the angular rotation of the steering wheel. If the oil flow out of the supply pump of the steering system is too small, the steering unit can work as the manual pump.

Characteristic Features: Model BZZ5 load sensing steering with BZZ1/BZZ2/BZZ3 advantages, also has following features:
Provide reliable, smooth pressure compensated steering, because pressure variations in the steering circuit do not affect steering response or maximum steering rate, and the steering circuit always has flow priority. Only the flow required by the steering maneuver goes to the steering circuit. Flow not required for steering is available for use in the auxiliary circuit. Therefore power loss is decressed, system efficency is increased.

Order Code:

BZZ
E
①: Cycloid Rotary Valve Hydraulic Steering Units;
②: Function Code:
      1:Open center non-reaction
      2:Open center reaction
      3:Closed center non-reaction
      5:Load sensing
③: Pressure grade 16MPa;
④: Displacement;
⑤: Mounting Data:
      A:Long spigot, cross-block mounting
      B:SAE involute spline mounting
      C:Short spigot, cross-block mounting;
⑥: Code for special characteristics;
⑦: Ports Code;
⑧: Code for other requirements

Function Code:

BZZ5
Load sensing

Main Specifications:

TypeDisplacement
(mL/r)
Length
L(mm)
Max. input
speed (rpm)
Max. input
pressure (MPa)
Max. cont. back
pressure (MPa)
Max. power
steering torque (N·m)
BZZ5–E 50*
50
140
100161.6≤5
BZZ5–E 63*
63
141
BZZ5–E 80*
80
142.5
BZZ5–E 100*
100
145
BZZ5–E 125*
125
148
BZZ5–E 160*
160
153
BZZ5–E 200*
200
158
BZZ5–E 250*
250
164
BZZ5–E 280*
280
169
75
BZZ5–E 315*
315
174
BZZ5–E 400*
400
184
BZZ5–E 500*
500
197
60
BZZ5–E 630*
630
216
BZZ5–E 800*
800
236
BZZ5–E 1000*
1000
262

Mounting Data:

Port threads:

CodePorts P,T,A,BColumn Mounting CValve Mounting VPort LS
(omit)M20×1.5M10M12M12×1.5
AM18×1.5M10M12M12×1.5
BG1/2M10M10×1G1/4
C3/4-16UNF O-ring3/8-16UNC3/8-24UNF7/16-20UNF O-ring
DM20×1.5 O-ringM10M12M12×1.5 O-ring
EM18×1.5 O-ringM10M12M12×1.5 O-ring
GM22×1.5M10M12M12×1.5
QM22×1.5 O-ringM10M12M12×1.5 O-ring
UG1/2 O-ringM10M10×1G1/4 O-ring
M3/4-16UNF O-ringM10M127/16-20UNF O-ring
I3/4-16UNF O-ringM10M107/16-20UNF O-ring
N3/4-16UNF O-ringM10×1.25M107/16-20UNF O-ring
RP,T:M22×1.5M10M12M12×1.5
A,B:M18×1.5
SP,T:M22×1.5 O-ringM10M12M12×1.5
A,B:M18×1.5 O-ring
Note 1: Ports P,T,A,B Depth : 14 mm; Column Mounting C & V Depth: 16 mm;Port LS Depth:12mm.

If the dimension of LS port don't comply with the specifications in the above form, add "一" after the port code and then choose LS code according to the following form:

Ports CodePort LS
1M12×1.5 O-ring
3G1/4
57/16-20UNF O-ring
6G1/4 O-ring
7M12×1.5


Model 102 Hydraulic Steering Control Units(SUC)


Hydraulic Steering Unit 10 series is widely used in the steering control system of different kinds of engineering vehicles, such as the steering system of many kinds of industrial and agricultural mobile machinery forklift, loader, road roller, tractor, combine harvester, and the ship helm etc. The steering unit can control the steering cylinder with bigger resistance force by inputting minor force; It’s easier, flexible and reliable; The integral check valve can prevent the system pressure oil from anti-vibration, and prevent from “hit-hand” during the steering operation; Integral pressure control valve can control the operation pressure and the shock pressure of the steering system.

Characteristic Features:
   102 series SUC, which inherit the basic functionof steering system not froom besign structure but also on principle, have all the following valvefunctions incorporated with the housing of SUC:
     Check valve inlet-port
     Relief valve
     Dual shockproof valve
     Dual suction valve
     This series SUC are not integrated with Blocks asusual, convenient operating. But comparing with 101 series, SCU 102-1,2,3 series have the same dimension as BZZ series on flange and ports, but different connection compared with 101 series.

Order Code:

102
囗囗囗
①: 102 Series Hydraulic Steering Control Units(without integrated valve);
②: Function Code;
③: Displacement;
④: Ports Code.

Function Code:

102-1
Open Center Non-Reaction

102-2
Open Center Reaction

102-3
Closed Center Non-Reaction

Main Specifications:

Parameters

Type 102-*-***-*

Function Code

1,2,3

1,3

Displacement(mL/r)

50

63

80

100

125

160

200

250

280

315

400

Rated flow (L/min)

5

6

8

10

12.5

16

20

25

28

32

40

Max. input pressure (MPa)

17.5

Max. cont. back pressure (MPa)

2.5

Weight (kg)

5.94

6.0

6.08

6.18

6.3

6.5

6.7

6.9

7.1

7.29

7.79

Dimension L (mm)

140

142

144

146

149

154

159

165

170

175

185

Mounting Data:

Port threads:

CodePorts P,T,A,BColumn Mounting CValve Mounting V
AM20×1.5
M10
M12
BM20×1.5 O-ring
CM18×1.5
DM18×1.5 O-ring
EG1/2
M10×1
UG1/2 O-ring
GM22×1.5
M12
QM22×1.5 O-ring 
M3/4-16UNF O-ring 
F
3/8-16 UNC
3/8-24 UNF
I
M10
M10
N
M10×1.25
Note 1: Ports P,T,A,B Depth : 14 mm; Column Mounting C & V Depth: 16 mm.
Note 2: The code of other ports dimensions will be listed in an agreement.