Filling Machines
RCGS series Monoblock
[RCGX SERIES HOT DRINK WASHING/FILLING/CAPPING MONOBLOCK]
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Application:
This series machine integrates washing, filling and capping into one unit, it can be used for hot-filling production of different kinds of fruit juice, tea. This series machine can also be used for the filling ofpurified and mineral water.
Features:
(1) The suspending bottleneck clamping design make the bottle stable during the high-speed moving conditions. By changing a few parts, it can meet the need of production of different types of bottles easily.
(2) The new generation of stainless steel grab is adopted and the grabs have no contact with the area above the bottle"s screw thread. Nozzles in the grab can guarantee the complete wash of the interior of the bottle.
(3) The advanced micro negative -pressure filling technology used in this machine makes the filling quick, steady and accurate. The beverage-holding tank is fully-closed and also, temperature-control device and CIP washing interface are installed.
(4) This machine can meet all the technical requirements for hot-filling below 95℃.And before capping, bottle-mouth will be cleaned by R.O. Washing device.
(5) Magnetic torque is used for screw capping, and the power of screw capping can be adjusted steplessly. Capping is reliable and do no harm to the caps.
(6) Advanced technologies, such as human-machine interface touch-screen and PLC computer program control are adopted in this machine.
(7) All parts that have direct contact with the beverages are made of high quality stainless steel. And many critical components such as the decelerator, the motor, are from famous international companies.
Main Technical Standards:
Beverage Hot Filling Production Line Flow Chart:
CGS series Monoblock
[CGX SERIES NON-CARBONATED WASHING/FILLING/CAPPING MONOBLOCK]
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Application:
This series equipment is used in the production of non-carbonated drink ,such as mineral water and purified water,etc. Washing, filling and capping are integrated into one machine.
Features:
(1) The suspending bottle-neck clamping design make the bottle stable during the high-speedmoving conditions. By changing a few parts, it can meet the need of production of different types of bottles easily.
(2) The new generation of stainless steel grab is adopted and the grabs have no contact with the area above the bottle"s screw thread. Nozzles in the grab can guarantee the complete wash of the interior of the bottle.
(3) The advanced gravity filling technology used in this machine makes the filling quick, steady and accurate.
(4) Magnetic torque is used for screw capping, and the power of screw capping can be adjusted steplessly. Capping is reliable and do no harm to the caps.
(5) Advanced technologies, such as human-machine interface touch-screen and PLC program control are adopted in this machine.
(6) All parts that have direct contact with the water are made of high quality stainless steel. The critical electrical components are from famous international companies, such as Mitsubishi, Omron to name a few.
Main Technical Standards:
Model | CGX14-12-5 | CGX16-16-6 | CGX18-18-6 | CGX24-24-6 | CGX32-32-8 | CGX40-10-10 | CGX60-50-15 |
Production Capacity（bph）（500ml） | 4000 | 6000 | 8000 | 10000-12000 | 13000-15000 | 16000-18000 | 20000 |
Applicable Bottle Type | Bottle DiameterΦ50-Φ100mm；Height150-320mm；Volume330-1500ml | ||||||
Applicable Cap Shape（Mpa） | Plastic Screw Cap | ||||||
Gas Source Pressure（Mpa） | 0.6 | ||||||
Gas Consumption（m3/min） | 0.2 | 0.2 | 0.4 | 0.4 | 0.5 | 0.55 | 0.6 |
Total Power（kw） | 4.6 | 4.6 | 5.4 | 6.4 | 8.07 | 9.56 | 11.18 |
Total Weight（kg） | 2500 | 3200 | 3800 | 5200 | 6500 | 8000 | 11200 |
Dimension（L*W*H）（mm） | 2350*1700* 2150 | 2600*1830* 2030 | 1830*2030* 2030 | 3220*2300* 2600 | 3450*2510* 2710 | 3800*2800* 2710 | 4510*3400* 2900 |
DGS series Monoblock
[DGX SERIES ISOBARIC WASHING/FILLING/CAPPING MONOBLOCK]
Application:
This series equipment is used to produce all kinds of carbonated drink contained in PET bottle. Washing, filling, and cap-pingcan be carried out on this machine. This machine has the following characteristics: scientific and reasonable design, bea-utiful appearance, complete function, convenient maintenance, and high automation.
Features:
(1) The suspending bottle-necks cramping design makes the whole production line more stable during the working process and it also avoids malfunctions caused by the differences ofthickness and height of the bottle. This design also dramatically reduces the required numberof changeable parts, makes it more convenient to change the types of bottles.
(2) The advanced technologies from Germany and Italy are introduced. Isobaric filling technology is used in this machine. Filling is quick and the amount of the liquid can be controlled accurately. Also, the beverage-holding tank is fully-closed and the CIP in-terface is installed.
(3) Magnetic torque is used for screw capping, and the power of screw capping can be adjusted steplessly. It can use constant power to screw the plastic caps and will not damage the caps.
(4) Horizontal swirl wind-power cap-managing device is used to avoid damaging the surface of the cap. And when there is shortage of caps in the caps storage tank, caps will be fed automatically.
(5) Human-machine interface touch-screen is adopted in this machine. The liquid level in the tank can be controlled automatically.The filling and capping will stop automatically when there is no bottle.
(6) All parts that have direct contact with the beverages are made of high quality stainless steel. And the main electrical components are from famous international companies.
Main Technical Standards:
Model | DGX-14-12-5 | DGX-18-18-6 | DGX24-24-6 | DGX32-32-8 | DGX40-40-10 | DGX60-50-15 |
Production Capacity（bph）（500ml） | 2000-3000 | 4000-5000 | 6000-8000 | 9000-11000 | 12000-14000 | 16000-18000 |
Filling Pressure（Mpa） | ≤0.4 | |||||
Applicable Bottle Type | Bottle DiameterΦ50-Φ100mm；Height150-320mm；Volume330-1500ml | |||||
Applicable Cap Shape（Mpa） | Plastic Screw Cap | |||||
Gas Source Pressure（Mpa） | 0.6 | |||||
Gas Consumption（m3/min） | 0.2 | 0.3 | 0.4 | 0.5 | 0.55 | 0.6 |
Total Power（kw） | 4.6 | 5.03 | 6.4 | 8.07 | 9.56 | 11.18 |
Total Weight（kg） | 2500 | 4200 | 5800 | 7000 | 9000 | 12000 |
Dimension（L*W*H）（mm） | 2350*1700* 2150 | 2830*2030* 2030 | 3220*2400* 2600 | 3450*2510* 2710 | 3800*2800* 2710 | 4510*3400* 2900 |
1000-6000bph Line
[1000-6000BPH CARBONATED DRINK ISOBARIC LINE]
Application:
This line is mainly for washing, filling, and capping of carbonated drink, such as aerated-drink, cola, ice tea, aerated mineral water, and so on. It has many characteristics, such as easy operation, steady performance. It conforms to the sanitation requirements. It is an ideal choice for small-and medium-sized drink factories.
Main Technical Standards:
5000-8000bph Line
[5000-8000 CAN PER HOUR POP-TOP CAN PRODUCTION LINE(CARBONATED)]
Application:
This production line is suitable for washing, filling and cappingof aluminum alloy and plastic cans. It can automatically elevate,turn,wash and seal the can. It is ideal equipment for the makingof carbonated drinks.
Main Technical Standards:
GCP series Filling Machine
[GCP SERIES ATMOSPHERIC-PRESSURE FILLING MACHINE]
Application:
This series atmospheric-pressure filling machine is suitable for the filling of non-carbonated beverage, such as mineral water, purified water, pesticide, and so on. Suspending bottleneck clamping design is used in this machine, and it applies for PET, PE bottles. Fully-closed beverage-holding tank makes it conform to requirements of Law of Food Sanitation.